Grilled Caramel Apple Bacon Hand Pies

Flaky hand pies stuffed with caramelized fall apples and smoky candied bacon, finished on a two‑zone grill until golden and crisp. Choose quick homemade flaky dough or thawed puff pastry, then grill indirect to set and direct to crisp for an irresistible sweet‑savory seasonal treat.

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95mTotal
MediumDifficulty
Jake Woods

Jake Woods's note

"These are a great centerpiece for a chilly evening cookout or autumn potluck — smoky candied bacon and caramel apples inside a flaky crust, finished with a quick glaze. Home cooks will love the make‑ahead options (puff pastry or fast dough) and the dramatic grill finish."

About This Recipe

Think of these hand pies as an autumn pocket of contrasts: crisp, bronzed pastry gives way to tender, lightly caramelized apples and shards of smoky, candied bacon. The sweet-salty interplay is the point — brown sugar amplifies the apples’ natural sweetness while a quick candying of thick-cut bacon adds lacquered texture and a savory punch that keeps every bite interesting. Using a two-zone grill adds a subtle char and toasty depth you won't get in a home oven, and finishing the pies over direct heat produces the kind of crackly edges and glossy color that signal a properly done hand pie.

This recipe is written to be flexible: use store-bought puff pastry for instant, show-stopping layers, or take the extra 20 minutes to make a quick flaky dough if you want a more rustic, butter-forward result. The small details matter — dice the apples uniformly so pockets bake evenly, chill assembled pies briefly to reduce steam, and brush with a warm caramel glaze if you want an extra sheen and salt-sweet finish. These are great for weekend brunches, portable dessert at a tailgate, or a cozy end to an outdoor meal when you want something both casual and thoughtfully seasonal.

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Ingredients for Grilled Caramel Apple Bacon Hand Pies

  • 3 medium Medium apples (Fuji or Honeycrisp)
  • 8 slices Thick-cut bacon
  • 1/2 cup (packed) Light brown sugar (packed)
  • 11 tablespoons Unsalted butter (total)
  • 1 teaspoon Ground cinnamon
  • 1/4 teaspoon Flaky sea salt
  • 1 package (2 sheets, ~17.3 oz), thawed Frozen puff pastry sheets, thawed (OPTIONAL — use instead of making dough)
  • 1 1/4 cups All-purpose flour (for quick flaky dough option)
  • 1 large Large egg (for egg wash)
  • 1/4 cup Heavy cream
  • 3 tbsp Ice Water

How to Make Grilled Caramel Apple Bacon Hand Pies

  1. Step 1: Prep the apples and bacon

    Active 12 min

    Core and finely dice the apples into roughly 1/3" pieces so they sit neatly inside each hand pie; you should have about 2–2 1/2 cups diced apples. Cut the bacon into 1/2" pieces. Gather a heavy skillet and a bowl and set your two‑zone grill up (direct high heat and indirect medium) — see step 5 for temperatures.

    For this step

    • 3 mediumMedium apples (Fuji or Honeycrisp)
    • 8 slicesThick-cut bacon
    Prep the apples and bacon
  2. Step 2: Candy the bacon and caramelize the apples

    Active 18 min · Passive 5 min

    In a large skillet over medium heat, cook the bacon pieces until edges begin to brown, about 6–8 minutes. Sprinkle 2 tablespoons of the brown sugar over the bacon and continue cooking, stirring, until the sugar melts and the bacon is sticky and caramelized; transfer half the bacon to a paper towel (reserve the rest to finish with the apples). Add 3 tablespoons of the unsalted butter to the skillet along with the diced apples, remaining 6 tablespoons of brown sugar, and the ground cinnamon; sauté until apples are softened and glossy, 6–8 minutes. Stir in 1/4 cup (60 ml) heavy cream and simmer 1 minute until a loose caramel forms, fold in the reserved candied bacon pieces, and finish with 1/4 teaspoon flaky sea salt; cool slightly before using.

    For this step

    • 1/2 cup (packed)Light brown sugar (packed)
    • 1 teaspoonGround cinnamon
    • 1/4 teaspoonFlaky sea salt
    • 1/4 cupHeavy cream
    Candy the bacon and caramelize the apples
  3. Step 3: Make quick flaky dough or prepare puff pastry

    Active 12 min · Passive 20 min

    Option A — Puff pastry: if using store‑bought, thaw per package instructions, then lightly roll the two sheets together and cut into 8 equal rounds (~4–4.5" diameter). Option B — Quick flaky dough: combine 1 1/4 cups all‑purpose flour with a generous 1/4 teaspoon flaky sea salt, cut 8 tablespoons (1 stick) of the cold portion of the unsalted butter (part of the total butter listed) into the flour until pea‑sized crumbs, then add 3–4 tablespoons ice water until it just comes together. Shape into a 1/2" disk, wrap, and chill 20 minutes. If making dough, reserve the remainder of the butter used earlier in the filling; roll chilled dough to same 4–4.5" rounds and cut 8 circles.

    For this step

    • 1 package (2 sheets, ~17.3 oz), thawedFrozen puff pastry sheets, thawed (OPTIONAL — use instead of making dough)
    • 1 1/4 cupsAll-purpose flour (for quick flaky dough option)
    • 1 largeLarge egg (for egg wash)
    • 3 tbspIce Water
    Make quick flaky dough or prepare puff pastry
  4. Step 4: Assemble and seal the hand pies

    Active 10 min · Passive 10 min

    Place 8 pastry rounds on a lightly floured surface or parchment. Spoon about 2 tablespoons of the apple‑bacon filling onto the center of 4 rounds (divide filling into 8 portions). Lightly beat the large egg for an egg wash and brush the edges of each filled round. Top with the remaining 4 rounds, press edges to seal, then crimp with a fork or fold and flute the edges for a tight seal; cut a small vent in the top of each pie. Chill assembled pies on a tray for 10 minutes to relax the dough and reduce steam when grilling.
    Assemble and seal the hand pies
  5. Step 5: Two‑zone grill technique: set, then sear

    Active 8 min · Passive 18 min

    Preheat your grill so you have a direct high zone (450–500°F/230–260°C) and an indirect medium zone (~350°F/175°C). Place the hand pies on a heavy baking sheet or a cast‑iron griddle and put them on the indirect side, close the lid, and cook until the pastries are puffed and the filling is set, about 10–12 minutes (watch carefully to avoid over‑browning). Move the tray briefly to the direct high zone for 1–2 minutes per side to develop golden color and crisp edges — monitor for flare‑ups and rotate as needed. Remove to a rack and let rest 5 minutes before glazing.
    Two‑zone grill technique: set, then sear
  6. Step 6: Quick glaze ideas and finishing

    Active 5 min

    For a quick caramel glaze, warm 2 tablespoons unsalted butter with 2 tablespoons brown sugar and 2 tablespoons heavy cream in a small pan until glossy; stir in 1 teaspoon bourbon if using and remove from heat. Brush the glaze over warm pies and finish with a light sprinkle of flaky sea salt. Alternatively, whisk powdered sugar with a pinch of cinnamon and a tablespoon of milk for a simple cinnamon glaze. Serve each person 1 hand pie while still slightly warm.
    Quick glaze ideas and finishing
  1. Core and finely dice the apples into roughly 1/3" pieces so they sit neatly inside each hand pie; you should have about 2–2 1/2 cups diced apples. Cut the bacon into 1/2" pieces. Gather a heavy skillet and a bowl and set your two‑zone grill up (direct high heat and indirect medium) — see step 5 for temperatures.
  2. In a large skillet over medium heat, cook the bacon pieces until edges begin to brown, about 6–8 minutes. Sprinkle 2 tablespoons of the brown sugar over the bacon and continue cooking, stirring, until the sugar melts and the bacon is sticky and caramelized; transfer half the bacon to a paper towel (reserve the rest to finish with the apples). Add 3 tablespoons of the unsalted butter to the skillet along with the diced apples, remaining 6 tablespoons of brown sugar, and the ground cinnamon; sauté until apples are softened and glossy, 6–8 minutes. Stir in 1/4 cup (60 ml) heavy cream and simmer 1 minute until a loose caramel forms, fold in the reserved candied bacon pieces, and finish with 1/4 teaspoon flaky sea salt; cool slightly before using.
  3. Option A — Puff pastry: if using store‑bought, thaw per package instructions, then lightly roll the two sheets together and cut into 8 equal rounds (~4–4.5" diameter). Option B — Quick flaky dough: combine 1 1/4 cups all‑purpose flour with a generous 1/4 teaspoon flaky sea salt, cut 8 tablespoons (1 stick) of the cold portion of the unsalted butter (part of the total butter listed) into the flour until pea‑sized crumbs, then add 3–4 tablespoons ice water until it just comes together. Shape into a 1/2" disk, wrap, and chill 20 minutes. If making dough, reserve the remainder of the butter used earlier in the filling; roll chilled dough to same 4–4.5" rounds and cut 8 circles.
  4. Place 8 pastry rounds on a lightly floured surface or parchment. Spoon about 2 tablespoons of the apple‑bacon filling onto the center of 4 rounds (divide filling into 8 portions). Lightly beat the large egg for an egg wash and brush the edges of each filled round. Top with the remaining 4 rounds, press edges to seal, then crimp with a fork or fold and flute the edges for a tight seal; cut a small vent in the top of each pie. Chill assembled pies on a tray for 10 minutes to relax the dough and reduce steam when grilling.
  5. Preheat your grill so you have a direct high zone (450–500°F/230–260°C) and an indirect medium zone (~350°F/175°C). Place the hand pies on a heavy baking sheet or a cast‑iron griddle and put them on the indirect side, close the lid, and cook until the pastries are puffed and the filling is set, about 10–12 minutes (watch carefully to avoid over‑browning). Move the tray briefly to the direct high zone for 1–2 minutes per side to develop golden color and crisp edges — monitor for flare‑ups and rotate as needed. Remove to a rack and let rest 5 minutes before glazing.
  6. For a quick caramel glaze, warm 2 tablespoons unsalted butter with 2 tablespoons brown sugar and 2 tablespoons heavy cream in a small pan until glossy; stir in 1 teaspoon bourbon if using and remove from heat. Brush the glaze over warm pies and finish with a light sprinkle of flaky sea salt. Alternatively, whisk powdered sugar with a pinch of cinnamon and a tablespoon of milk for a simple cinnamon glaze. Serve each person 1 hand pie while still slightly warm.

Grilled Caramel Apple Bacon Hand Pies Tips

Uniform apple dice

Cut apples into roughly 1/3-inch pieces so the filling cooks evenly and won’t release excess moisture that could sog the pastry.

Candy bacon first

Caramelize half the bacon separately, reserve some pieces for folding into the apples so you retain both crisp texture and sticky richness.

Chill before grilling

Rest assembled pies 10 minutes in the fridge to firm the dough and reduce internal steam, which helps prevent the pastry from becoming limp.

Use a heavy baking surface

Cook pies on a baking sheet or cast-iron griddle so they heat evenly in the indirect zone and get instant contact for browning over direct heat.

Mind flare-ups

When you move pies to the direct hot zone, watch for drips and flare-ups and rotate quickly — 1–2 minutes per side is usually plenty to finish the color.

Grilled Caramel Apple Bacon Hand Pies Variations and Substitutions

Pear and almond

Replace apples with ripe Bosc pears and fold in 2 tablespoons of sliced almonds for a subtler fruit flavor and a faint crunch.

Maple-glazed bacon

Swap brown sugar in the bacon step for equal maple syrup for a deeper, woodsy sweetness that pairs beautifully with Honeycrisp apples.

Vegetarian smoky option

Use thickly sliced smoked tempeh or store-bought vegan bacon and finish with a touch of liquid smoke to mimic the savory backbone.

Puff pastry shortcut

Use thawed store-bought puff pastry for dramatic layers and a faster turnaround; keep pieces well chilled to preserve lift while grilling.

How to Store and Make Grilled Caramel Apple Bacon Hand Pies Ahead

Store cooled pies in an airtight container in the refrigerator for up to 48 hours; separate layers with parchment to prevent sticking. To reheat and re-crisp, warm in a 350°F (175°C) oven or return to the grill over indirect heat for 8–10 minutes, then briefly sear on direct heat if desired. For longer storage, freeze unbaked assembled pies on a tray until solid, bag them for up to one month, and bake from frozen, adding several minutes to the indirect cooking time.

What to Serve With Grilled Caramel Apple Bacon Hand Pies

Serve these warm on a wire rack so bottoms stay crisp, and finish with a light brush of caramel glaze and a sprinkle of flaky sea salt. Pair with mulled apple cider, an amber ale, or an Old Fashioned for adult gatherings; for brunch, offer sharp cheddar or a smear of crème fraîche alongside to cut the richness. A simple green salad with a mustard vinaigrette brightens the plate for a more balanced meal.

Grilled Caramel Apple Bacon Hand Pies FAQs

Can I bake these in the oven instead of grilling?

Yes — bake on a preheated baking sheet at 400°F (200°C) for about 18–22 minutes, starting on a lower rack then moving to the top for a few minutes to deepen color; you’ll miss some smokiness but get evenly puffed pastry.

How do I prevent a soggy bottom?

Use small, uniformly diced apples, chill assembled pies to reduce steam, and cook first on an insulated indirect surface so the pastry sets before the filling fully softens; a hot sear at the end also helps crisp the base.

Can I make the filling ahead of time?

Yes — make the apple-bacon filling a day ahead and refrigerate; warm it briefly to tighten the caramel before filling pies so it doesn’t over-moisten the dough.

What’s the best apple variety to use?

Firm, sweet-tart apples like Fuji, Honeycrisp, or Gala hold their shape and balance the caramel; avoid overly soft varieties like McIntosh that break down into mush.

My puff pastry isn’t rising much — why?

Puff pastry needs cold layers of butter to steam and lift; if it warms while you handle it, the layers fuse. Work quickly, keep the dough chilled, and don’t overload the filling.

Jake Woods

About the author

Jake Woods

Hello, I'm Jake. I started this recipe site with the idea that I hated recipe websites that overwhelm you with long stories and ads just to see plain content that's not helpful. My goal is to provide you with quality recipes, simple ideas and a fun cooking experience. There's lots of fun things to cook, and I think as you browse the site you'll find that TopShelf.Recipes is the place for quality recipes on the web.

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Nutrition Facts

Per serving: 1 slice (231g)

Calories749
Total Fat47.2g
Saturated Fat18.4g
Trans Fat0.2g
Polyunsaturated Fat15.2g
Monounsaturated Fat5.8g
Cholesterol76mg
Sodium381mg
Total Carbohydrates71.8g
Dietary Fiber3.1g
Total Sugars16.2g
Includes Added Sugars0g
Protein9.9g
Vitamin D0.3μg
Calcium61mg
Iron2.3mg
Potassium209mg

Nutrition values are estimated from USDA ingredient data and may vary based on preparation, brands, and portion sizes. Values are provided for informational purposes only.

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Grilled Caramel Apple Bacon Hand Pies

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